GMF manufactures sand castings for major industries like oil & gas, power, chemical, engineering, crushers and quarries.
Advance technology, technical knowhow and engineering excellence has led us to manufacture a bespoke range of sound quality castings.
Profitable casting production is achieved by adopting engineering excellence and developing a high degree of melt, rigging, gating and risers optimization. It is also important to avoid macro shrinkage and casting defects besides ensuring proper evaluation of stress and temperature induced distortions. GMF is well-equipped with industry specific engineering tools and software to conduct feasibility studies.
characteristics, predict possible sand casting defects, centerline quantification, as well as analyse stress and shrinkage, thermal and mechanical properties after heat treatment.
Major Technological advancements leveraged to manufacture complex castings and enhance the casting quality.
Our leading edge is the in-house pattern shop facility which has experienced draftsmen and craftsmen to produce seamless quality patterns with accurate dimensional tolerances.
GMF can produce castings from few kilos to 4 tonnes as a single piece. With a unique combination of automatic moulding line conducive for high volume production and hand moulding skills for a bespoke range of castings, we have a leading edge that enables us to be a preferred supplier for casting requirements.
Two-part chemically bonded sand system and optimum mix of silica and chromite sand enables us to produce castings with superior quality and finish.
30 T/hr double arm high speed mixer with a fast loop for machine moulding
20 T/hr mixers for hand moulding. Custom made boxes
Separate OMEGA mixer 10 T/Hr for core making.
Noise controlled mould knock out chamber and mechanical sand reclamation unit with over 75% reclaimed and reused sand.
GMF is equipped with four furnaces which ensure higher reliability. We adopt high quality melting practices within a controlled atmosphere, minimizing the contamination between chemical compositions.
Induction dual track medium frequency furnace Immersion type Pyrometer for temperature control.
Bottom Pouring and Lip Pouring geared ladles scrap and other melting components of the highest quality used for each melt and three levels of chemical compositions are created before pouring.
Castings are knocked out and sent further for processing. Our skilled workforce carry out fettling, gouging, grinding and necessary shot blasting.
GMF’s welding team is highly skilled & well versed with the stringent specifications, industry standards and have a proven track record of meeting client requirements.
We have three PLC controlled heat treatment furnaces with 5 and 6 tonne capacities, Oil fired, Bogie Hearth Furnace with maximum working temperature 1200 degree centigrade.
The below mentioned heat treatments can be carried out. For each heat treatment, time-temperature charts are generated and provided to customers on request.
GMF technicians are experts in processing special grades for high temperature applications like C12, C5 & C12A.
GMF has In-house facilities to conduct the following non-destructive tests:
Complete metallurgical analysis and quality checks of each sample.
GMF is equipped with the latest instruments to provide physical and chemical properties of each grade.
Major mechanical and chemical tests can be conducted and certified as per ASTM/DIN/EN industry standards for respective grades.
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